| July
15, 2003: |

Dallas City Attorney letter to Ford. Click
here to view.
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What
does a trunk pack look like?
Click here to view.
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The CVPI
gas tank after impact.
Click here to view.
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Dallas Crash
Tests Show Crown Victoria Fails Ford's Own 75 MPH Standard for
Police Safety
FOR IMMEDIATE
RELEASE
Tuesday, July 15, 2003
For More
Information Contact:
Scott Tims, City of Dallas
214-670-3900
DALLAS,
TX -- City officials rushed to announce results of three crash
tests of Ford Crown Victoria police cars today after one test
showed the installation of a Ford trunk safety package may actually
increase the danger of major fuel spillage and risk of burn
injury in rear-end crashes.
"We
want law enforcement across the country to know Ford's claims
regarding the efficacy of the trunk packs clearly is not proven,
and in fact, their use may further endanger officers,"
said Dallas City Attorney Madeleine Johnson.
Johnson
said the independent crash tests commissioned by the City of
Dallas were conducted July 10 and 11 at the KARCO Engineering
testing facility in Adelanto, CA, by Transportation Safety Technologies,
Inc., an independent engineering firm.
"While
a full analysis of test results is still underway, we felt we
could not sit on the results about the trunk packs since Ford
has recently started shipping them to departments who ordered
them," Johnson said. Ford is making trunk packs available
to dealers at a recommended list price of $250, and is touting
them as a safeguard against fuel tank punctures by trunk equipment
during rear-end crashes.
Johnson
said the most alarming findings surfaced in a crash test that
replicated a Crown Victoria crash test conducted by Ford last
August. This particular test featured use of a trunk pack, while
the earlier Ford test did not. Both used 200 pounds of sand
in the trunk to represent the weight of police equipment, and
both were hit at the nominal impact speed of 75 miles per hour.
The fuel
tank of the vehicle equipped with the trunk pack split wide
open "like a melon" alongside a seam across the top
of the tank, Johnson said. The estimated size of the tear was
one inch wide to two to three feet long, she said.
"In
other words, installation of the new trunk pack resulted in
worse performance, and clear failure of the 75 mile per our
test," Johnson said.
Ford has
never crash-tested Crown Victorias equipped with normal police
equipment in the trunk or outfitted with trunk packs. In addition,
Johnson said she recently learned that Ford has not crash-tested
either its 2003 or 2004 model police cars to the 75 mph standard
even though it is marketing the cars to law enforcement as meeting
that standard. According to recent depositions of Ford executives,
Ford has no plans, program or budget in place to test these
cars to assure this standard is met, she added.
An explanation
for failure of the trunk pack to protect the fuel tank may lie
in testimony by a Ford fuel system engineer in a deposition
taken in February, Johnson said. In his testimony, the engineer
expressed concerns that by increasing the rigidity of the rear
wall behind the tank, the trunk pack could restrict the ability
of the fuel tank to "flow and conform" during impact.
In other words, the trunk pack may spread the pattern of the
crash in such a way as to cause a massive rupture, Johnson explained.
Dallas
initiated its own crash tests of the popular police vehicle
after one of its officers was killed in a Crown Victoria fuel-fed
fire in October, and after Ford refused to offer substantial
proof that a series of safety upgrades actually would better
protect officers from burn injury and death.
"If
Ford were doing its job, the city of Dallas would not be in
the business of crash testing its cars," Johnson noted.
Fourteen
police officers have burned to death since 1983 after the fuel
tanks of their Ford Crown Victorias punctured in rear-end crashes,
spilling fuel which then ignited. Since 2002, five officers
have died, the latest on May 22 near Kansas City, Mo.
Ford claimed
its August 2002 crash test proved a Crown Victoria police car
equipped with an "optional upgrade kit" that shielded
suspension components could successfully withstand a 75 mph
rear impact without sustaining fuel tank punctures. In a letter
to law enforcement customers in May, Ford wrote" "Ford
is committed to the 75 mph crash test with no fuel tank punctures"
and encouraged departments to add this requirement to vehicle
bid specifications
However,
all three independent crash tests ordered by Dallas showed Crown
Victorias equipped with Ford's safety upgrades consistently
failed the 75 mph standard, Johnson reported.
The Dallas
crash tests were conducted at the nominal speed of 75 mph using
a Taurus bullet vehicle impacting a Crown Victoria fitted with
Ford's optional upgrade shields. In each test, the impact was
biased to the left side of the CVPI with a 50% overlap and the
fuel tank was filled to 95% capacity. These specifications matched
Ford's August 2002 test parameters.
Following
is a summary of crash tests and results:
- Test
No. 1 featured a trunk loaded with equipment frequently used
by law enforcement and known to have penetrated fuel tanks
from the rear in crashes. The test resulted in four punctures
with substantial leakage, Johnson said.
- Test
No. 2 used a vehicle equipped with Ford's trunk pack, which
is a hard molded container for storage of police equipment
that may turn into projectiles if the car is hit from the
rear. The pack was then loaded with 200 pounds of sand to
replicate Ford's crash test, which was conducted without a
trunk pack. Ford claimed the sand represented the weight of
police equipment, although critics maintained the sand was
useless as an evaluation of projectile behavior and was used
mainly to absorb impact and garner favorable test results.
- Nevertheless,
the test using the trunk pack resulted in major leakage when
the impact caused the fuel tank to split alongside the seam
weld across the top of the tank. This leakage far exceeded
the leakage reported by Ford in its August test.
- Test
No. 3 featured a vehicle with a trunk pack loaded with the
same standard police equipment as test number one.
The test resulted in apparent punctures of the tank
with substantial leakage.
"Trunk
pack or no trunk pack, law enforcement officers still appear
to be in significant danger from necessary police trunk equipment
puncturing Crown Victoria fuel tanks when the vehicle in struck
from behind.
"Ford's
band aid approach to enhancing the safety performance of the
Crown Victoria is proving not only ineffective, but dangerous.
Its arrogance is astonishing" Johnson said.
The one
area of good news for police is that Ford's optional upgrade
shields appear to have performed successfully to prevent punctures
of the fuel tanks by suspension components in all three tests.
Since last year, Ford dealers have been installing the shields
on all police vehicles at Ford's expense.
Johnson
said she has sent the preliminary report to Douglass Lampe,
Ford's general counsel, along with an invitation to Ford engineers
to examine the crashed vehicles and the test results. Ford earlier
had declined an offer by Dallas to participate in the design
and implementation of the independent tests.
##